A Data-Driven Approach for Estimation and Multi-Objective Optimization of Concrete Mix Design
Abstract
The study focuses on establishing the optimum concrete mix of ratios through a comprehensive analysis of experimental results. For this purpose, 62 numbers of concrete mixtures have been considered by varying the level of key ingredients- cement, water, fine aggregate and coarse aggregate. Using experimental data, Genetic Expression Programming (GEP) has been used to develop predictive equations for compressive strength and slump with cement, water, and coarse aggregates and fine aggregates as inputs. These equations are useful to estimate compressive strength and workability of concrete for particular ingredients. Moreover, mathematical multi objective optimization has been conducted by Genetic Algorithm (GA) using these equations as basic functions and optimum content of cement, water, fine aggregate and coarse aggregate have been determined for obtaining maximum compressive strength, maximum slump at lowest cost. Further, multi objective optimizations of different grades of concrete with slump and cost separately have also been carried out to determine these ingredients. Thus, by implementing the present results a more accurate number of mixed proportions with desired compressive strength, and slump can be obtained at minimum cost.
Keywords
Full Text:
PDFReferences
- S.K. Das, A. Shiuly, S. Dinda, S.K. Mahato, Sustainable concrete innovation: Crumb rubber as a partial fine aggregate replacement. J. Mater. Eng. Struct., 12 (2025) 177–191.
- K. Sarkar, A. Shiuly, K.G. Dhal, Revolutionizing concrete analysis: An in-depth survey of AI-powered insights with image-centric approaches on comprehensive quality control, advanced crack detection and concrete property exploration. Constr. Build. Mater., 411 (2024). https://doi.org/10.1016/j.conbuildmat.2023.134212
- K. Sarker, A. Shiuly, D. Dutta, Strength, durability and microstructure study of cow dung ash based cement for sustainable development. Innov. Infrastruct. Solut., 8(5) (2023) 148. https://doi.org/10.1007/s41062-023-01116-7
- IS 10262, Concrete mix proportioning—Guidelines. Bureau of Indian Standards, New Delhi, India, 2009.
- J.W. Oh, I.W. Lee, J.T. Kim, G.W. Lee, Application of neural networks for proportioning of concrete mixes. ACI Mater. J., 96(1) (1999) 61–67. https://doi.org/10.14359/429
- R.M. Rao, H.S. Rao, Review prediction compressive of concrete for different aggregates use ANN. Int. J. Eng. Res. Technol., 1(10) (2012).
- B. Chen, Q. Mao, J. Gao, Z. Hu, Concrete properties prediction based on database. Comput. Concr., 16(3) (2015) 343–356. https://doi.org/10.12989/cac.2015.16.3.343
- R. Mustapha, E.A. Mohamed, High-performance concrete compressive strength prediction based weighted support vector machines. Int. J. Eng. Res. Appl., 7(1) (2017) 68–75.
- W.Z. Taffese, E. Sistonen, Machine learning for durability and service-life assessment of reinforced concrete structures: Recent advances and future directions. Autom. Constr., 77 (2017) 1–14. https://doi.org/10.1016/j.autcon.2017.01.016
- O. Abuodeh, J.A. Abdalla, R.A. Hawileh, Prediction of compressive strength of ultra-high performance concrete using SFS and ANN. Proc. 8th Int. Conf. Model. Simul. Appl. Optim., ICMSAO (2019). https://doi.org/10.1109/ICMSAO.2019.8880452
- M.Z. Naser, Fire resistance evaluation through artificial intelligence—A case for timber structures. Fire Saf. J., 105 (2019) 1–18. https://doi.org/10.1016/j.firesaf.2019.02.002
- H. Moayedi, S. Hayati, Artificial intelligence design charts for predicting friction capacity of driven pile in clay. Neural Comput. Appl., 31(11) (2019) 7429–7445. https://doi.org/10.1007/s00521-018-3555-5
- A. Marani, A. Jamali, M.L. Nehdi, Predicting ultra-high-performance concrete compressive strength using tabular generative adversarial networks. Materials, 13(21) (2020) 4757. https://doi.org/10.3390/ma13214757
- H.N. Muliauwan, D. Prayogo, G. Gaby, K. Harsono, Prediction of concrete compressive strength using artificial intelligence methods. J. Phys. Conf. Ser., 1625(1) (2020) 012018. https://doi.org/10.1088/1742-6596/1625/1/012018
- D.C. Feng, Z.T. Liu, X.D. Wang, Y. Chen, J.Q. Chang, D.F. Wei, Z.M. Jiang, Machine learning-based compressive strength prediction for concrete: An adaptive boosting approach. Constr. Build. Mater., 230 (2020) 117000. https://doi.org/10.1016/j.conbuildmat.2019.117000
- M. Mishra, A.S. Bhatia, D. Maity, Predicting the compressive strength of unreinforced brick masonry using machine learning techniques validated on a museum case study. J. Civ. Struct. Health Monit., 10(3) (2020) 389–403. https://doi.org/10.1007/s13349-020-00391-7
- D.J. Armaghani, P.G. Asteris, Comparative study of ANN and ANFIS models for predicting cement-based mortar compressive strength. Neural Comput. Appl., 33(9) (2021) 4501–4532. https://doi.org/10.1007/s00521-020-05244-4
- S. Pandey, V. Kumar, P. Kumar, Application and analysis of machine learning algorithms for concrete mix design with and without plasticizer. J. Soft Comput. Civ. Eng., 5(1) (2021) 19–37. https://doi.org/10.22115/SCCE.2021.248779.1257
- H.B. Ly, T.A. Nguyen, H.V.T. Mai, V.Q. Tran, Deep neural network model for predicting compressive strength of rubber concrete. Constr. Build. Mater., 301 (2021) 124081. https://doi.org/10.1016/j.conbuildmat.2021.124081
- M. Shariati, M.S. Mafipour, P. Mehrabi, A. Shariati, A. Toghroli, N.T. Trung, M.N.A. Salih, Predicting shear strength of tilted angle connectors using artificial intelligence. Eng. Comput., 37(3) (2021) 2089–2109. https://doi.org/10.1007/s00366-019-00930-x
- J. Duan, P.G. Asteris, H. Nguyen, X.-N. Bui, H. Moayedi, Predicting compressive strength of recycled aggregate concrete using ICA-XGBoost. Eng. Comput., 37(4) (2021) 3329–3346. https://doi.org/10.1007/s00366-020-01003-0
- H. Nguyen, T. Vu, T.P. Vo, H.T. Thai, Efficient machine learning models for prediction of concrete strengths. Constr. Build. Mater., 266 (2021) 120950. https://doi.org/10.1016/j.conbuildmat.2020.120950
- A. Ahmad, W. Ahmad, K. Chaiyasarn, K.A. Ostrowski, F. Aslam, P. Zajdel, P. Joyklad, Prediction of geopolymer concrete compressive strength using novel machine learning algorithms. Polymers, 13(19) (2021) 3389. https://doi.org/10.3390/polym13193389
- H.R.M. Mohammed, S. Ismail, Artificial intelligence models for shear strength prediction of reinforced concrete beams. Eng. Comput., 38(4) (2022) 3739–3757. https://doi.org/10.1007/s00366-021-01400-z
- J.S. Chou, A.D. Pham, Enhanced ensemble artificial intelligence for predicting high-performance concrete strength. Constr. Build. Mater., 49(9) (2013) 554–563. https://doi.org/10.1016/j.conbuildmat.2013.08.078
- L. Specht, O. Khatchatourian, Artificial intelligence modeling of asphalt–rubber viscosity. Int. J. Pavement Eng., 15(9) (2014) 799–809. https://doi.org/10.1080/10298436.2014.893316
- F. Abbasi, M. Ahmad, M. Wasim, Optimization of concrete mix proportioning using reduced factorial experimental technique. ACI Mater. J., 84(1) (1987) 55–63.
- J.S.M. Shilstone, Concrete mixture optimization. Concr. Int., 12(6) (1990) 33–39.
- I.C. Yeh, Optimization of concrete mix proportioning using simplex–centroid design and neural networks. Eng. Comput., 25(2) (2009) 179–190. https://doi.org/10.1007/s00366-008-0113-2
- M.A. Jayaram, M.C. Nataraja, C.N. Ravikumar, Genetic algorithm optimization of high-performance concrete mixes. Mater. Manuf. Process., 24(2) (2009) 225–229. https://doi.org/10.1080/10426910802612387
- O. Akalin, K.U. Akay, B. Sennaroglu, Self-compacting high-performance concrete optimization by mixture design. ACI Mater. J., 107(4) (2010) 357–364.
- P.K. Chang, C.L. Hwang, Y.N. Peng, Application of high-performance concrete to high-rise buildings in Taiwan. Adv. Struct. Eng., 4(2) (2001) 65–73. https://doi.org/10.1260/1369433011502363
- J. Kasperkiewicz, Optimization of concrete mix using spreadsheet techniques. ACI Mater. J., 91(6) (1994) 551–559.
- K.A. Soudki, E.F. El-Salakawy, N.B. Elkum, Full factorial optimization of concrete mix design for hot climates. J. Mater. Civ. Eng., 13(6) (2001) 427–433.
- I.C. Yeh, Computer-aided design for optimum concrete mixtures. Cem. Concr. Compos., 29(3) (2007) 193–202. https://doi.org/10.1016/j.cemconcomp.2006.11.001
- B.Y. Lee, J.H. Kim, J.K. Kim, Optimum concrete mixture proportion considering regional characteristics. J. Comput. Civ. Eng., 23(5) (2009) 258–265. https://doi.org/10.1061/(ASCE)0887-3801(2009)23:5(258)
- S. Ahmad, Optimum concrete mixture design using local materials. Arab. J. Sci. Eng., 32(1) (2007) 27–33.
- L. Xiaoyong, M. Wendi, Optimization of high-performance concrete mix design using orthogonal tests. Commun. Comput. Inf. Sci., 232(2) (2011) 364–372.
- M.A. Jayaram, M.C. Nataraja, C.N. Ravi Kumar, High-performance concrete design using particle swarm optimization. J. Intell. Syst., 19(3) (2010) 249–264. https://doi.org/10.1515/JISYS.2010.19.3.249
- S. Nunes, H. Figueiras, P.M. Oliveira, J.S. Coutinho, J. Figueiras, Robustness assessment of SCC mixtures. Cem. Concr. Res., 36(12) (2006) 2115–2122. https://doi.org/10.1016/j.cemconres.2006.10.003
- R. Ghiamat, M. Madhkhan, T. Bakhshpoori, Genetic algorithm optimization of segmental precast concrete bridge superstructures. Int. J. Optim. Civ. Eng., 9(4) (2019) 651–670.
- H. Naseri, Cost optimization of no-slump concrete using GA and PSO. Int. J. Innov. Manag. Technol., 10(1) (2019) 33–37. https://doi.org/10.18178/ijimt.2019.10.1.832
- Y. Feng, M. Mohammadi, L. Wang, M. Rashidi, P. Mehrabi, Artificial intelligence evaluation of fresh properties of self-consolidating concrete. Materials, 14(17) (2021) 4885. https://doi.org/10.3390/ma14174885
- B. Sarkar, U. Sharma, K. Adhikari, S.K. Lahiri, E. Baltrenaite, P. Baltrenas, S. Dutta, ANN–PSO modeling of heavy metal biosorption. J. Indian Chem. Soc., 98(3) (2021) 100039. https://doi.org/10.1016/j.jics.2021.100039
- K.K. Moulick, A. Shiuly, S. Bhattacharjya, D. Sau, Optimization of rice husk ash alkali-activated composites. Discov. Civ. Eng., 1(1) (2024) 149. https://doi.org/10.1007/s44290-024-00146-z
- K.K. Moulick, S. Bhattacharjya, S.K. Ghosh, A. Shiuly, Cost optimization of rice husk ash concrete. Comput. Concr., 23(6) (2019) 433–444. https://doi.org/10.12989/cac.2019.23.6.433
- S. Mandal, A. Shiuly, D. Sau, A.K. Mondal, K. Sarkar, Machine learning prediction and optimization of concrete properties. AI Civ. Eng., 3(1) (2024) 7. https://doi.org/10.1007/s43503-024-00024-8
- A. Shiuly, T. Hazra, D. Sau, D. Maji, Optimization of waste plastic aggregate concrete using machine learning. Clean. Waste Syst., 2 (2022) 100014. https://doi.org/10.1016/j.clwas.2022.100014
- K.K. Moulick, S. Bhattacharjya, A. Shiuly, Regression analysis of rice husk ash concrete mixes. Indian Concr. J., 98(5) (2019) 22–30.
- S.K. Alam, A. Mondal, A. Shiuly, Prediction of CBR of fine-grained soils using AI and kriging. J. Geol. Soc. India, 95(2) (2020) 190–196. https://doi.org/10.1007/s12594-020-1409-0
- N. Roy, A. Shiuly, R.B. Sahu, R.S. Jakka, Effect of uncertainty in VS–N correlations on seismic site response. J. Earth Syst. Sci., 127(7) (2018) 103. https://doi.org/10.1007/s12040-018-1007-3
- A. Shiuly, N. Roy, R.B. Sahu, Prediction of peak ground acceleration using ANN and GA. Arab. J. Geosci., 13(5) (2020) 215. https://doi.org/10.1007/s12517-020-5211-5
- A. Shiuly, Generalized VS–N correlation using regression and genetic algorithm. Acta Geod. Geophys., 53(3) (2018) 479–502. https://doi.org/10.1007/s40328-018-0220-5
- A. Shiuly, Global attenuation relationship for peak ground acceleration. J. Geol. Soc. India, 92(1) (2018) 54–58. https://doi.org/10.1007/s12594-018-0952-4
Refbacks
- There are currently no refbacks.

This work is licensed under a Creative Commons Attribution-ShareAlike 4.0 International License.
ISSN 2170-127X

This work is licensed under a Creative Commons Attribution-ShareAlike 4.0 International License.
Based on a work at http://revue.ummto.dz.

